检测设备直线模组-检测机械手-鼎格DGE缺陷检测行业滑台电缸应用方案

Linear module of detection equipment Application Status

Customize XYZ linear module single-axis and multi-axis solutions based on the characteristics and operating conditions of the detection equipment right

5G acceleration, 5 meters per second transmission application detection equipment, linear module, suitable for various detection industry equipment operating conditions

The application solution of Dingge DGE defect detection linear module is primarily utilized in industrial non-destructive testing, sheet metal painting, photovoltaic sorting, semiconductor inspection, and other industrial applications. It achieves efficient and precise detection through high-precision motion control and multi-axis coordination technology。

Through XYZ three-axis linkage, the detection head or sample stage is driven to achieve three-dimensional spatial movement, ensuring that X-rays cover every angle of the target. The response speed is improved (acceleration up to 5m/s) in conjunction with an automatic focusing system, which adjusts the distance between the detection head and the sample in real time, optimizing imaging clarity。

After integration with PLC or the host computer system, it supports the programmed execution of batch detection tasks, reducing the detection time for a single batch from 2 hours to 30 minutes。

Linear module of detection equipment Application pain points

Technological innovation is difficult and the improvement of production efficiency is slow

The investment payback period of photovoltaic projects is long, the profit margin is limited, and the low production efficiency has affected the enthusiasm and market competitiveness of enterprises.

The iteration of automation technology is accelerating its elimination

The photovoltaic sorting machine and other industries are accelerating the application of 5G acceleration linear modules, while small and medium-sized enterprises have failed to keep up with the technological application iterations of leading enterprises.

Photovoltaic ‌ overcapacity and imbalance between supply and demand

In 2024, the prices of silicon materials and silicon wafers plummeted by more than 40%, and the cost of products in many links fell below cash. The capacity utilization rate of leading enterprises was less than 50%

The cost pressure is high and the profit margin is small

The investment payback period of photovoltaic projects is long, the profit margin is limited, and the low production efficiency has affected the enthusiasm and market competitiveness of enterprises.

Linear module of detection equipment Application Advantages

1 Good performance

It adopts a European standard linear module structure, featuring excellent stability and a long service life, thereby reducing costs and increasing efficiency
2 Automation

It is widely applied to the production capacity automation of photovoltaic mechanical equipment such as work positioning, clamping, handling, and insertion
3 Light load

Light load, 5G+ speed can reach 5000mm/s, DGE linear slide table improves the production efficiency of photovoltaic sorting machine
4 Easy to assemble

It adopts a European standard aluminum material shape structure, with guide rails and synchronous belts inside, saving you the cost and time in the assembly stage
5 Wide range

Synchronous belt drive linear modules can easily meet the conditions of long stroke usage and realize applications with a wide range of motion

Dingge linear module has been widely used in various fields of mechanical automation

Application areas: over 100 mechanical industries including new energy equipment, photovoltaic sorting machines, photovoltaic equipment, fully automatic surface mount machines, assembly line grabbing and transplanting, testing equipment, etc right

The battery leakage detector applies linear modules

Linear module of sheet metal CNC feeding machine

Tips for selecting linear module types

The selection of linear module types is primarily evaluated based on on-site working conditions such as load, stroke, accuracy, speed, acceleration, usage environment, and installation method right

1

load energy

Each linear module has a rated load capacity, and different operating speeds also affect the load capacity. Before selecting a model, it is necessary to determine the load capacity
2

trip length

Determine the required stroke length for actual operating conditions. The longer the stroke, the higher the material cost. Meanwhile, different lengths will affect the speed and operational capacity of the load
3

running speed

Select the appropriate transmission method based on the operating speed of the linear module, such as synchronous belt module, ball screw module, as well as acceleration and deceleration time, etc
4

accuracy class

The accuracy is related to the manufacturing process, quality, and supporting drive system of the linear module. The range of repeated positioning accuracy is generally ±0.01mm-0.1mm
5

Application Environment

Is it necessary to use a fully enclosed linear module with dustproof, waterproof, corrosion-resistant, and other characteristics for high humidity operating environments
6

Installation method

Linear modules can generally be installed horizontally, vertically, cantilevered, or mounted on an XYZ gantry. Different installation methods will also affect the operation speed of the load

Choose Dingge European standard sliding table module · 5 reasons

Ten years of honing a sword, building a high-quality and reputable brand in the niche field of Dingge European-standard linear modules right

Faster delivery time

Faster delivery time
Longer lifespan

Longer lifespan
High cost perform- ance ratio

High cost perform- ance ratio
Better service

Better service
Non standard custo- mization

Non standard custo- mization

3-5 days delivery nationwide with guaranteed delivery time

Standard product linear slide table manufacturers offer direct shipment from stock. For customized slide table module products, orders will be queued for production within 24 hours of placement；

Importing the ERP management system and production scheduling ensures shorter delivery times；

The manufacturer collaborates with professional logistics companies, ensuring nationwide delivery within 3-5 days, with guaranteed delivery dates；

High precision, high load, low noise, smooth operation

The Dingge linear sliding platform utilizes imported high-precision ball screws and guide rails, NSK waterproof and dustproof bearings, imported timing belts, and other precision-installed and debugged components. It undergoes 18 stages of rigorous quality inspection and repeated testing, providing you with a linear module that features high precision, high load capacity, low noise, and stable operation. Its lifespan is extended to 3-5 years。

Source factory direct sales, no middlemen to earn the difference

As a source manufacturer of linear modules, we eliminate middlemen's markups and strive solely to produce linear modules with higher cost-effectiveness；

From raw materials to finished products, we possess comprehensive processing and grinding technologies. All components are produced on a large scale and stocked in our warehouse. Our automated mass production ensures our market competitiveness. We are a linear module manufacturer that guarantees quality, quantity, and price stability。

Establish new industry service standards

Dingge Linear Module establishes a new standard in the mechanical slide table industry, offering free XYZ multi-axis combination solutions；

The linear module manufacturer offers a warranty of 396 days, and standard products can be returned or exchanged within 7 days without any reason；

Provide one-on-one technical after-sales guidance, and offer one-stop long-term maintenance services and complete machine technical solutions for linear motors, ensuring smooth and efficient automated production for our customers；

Support OEM OEM production

Provide non-standard customization solutions for linear modules, offer OEM (Original Equipment Manufacturing) branded production for peer channels, and reduce the cost of trial and error for distributors；

The entire linear module system can be customized according to customer working conditions, meeting the personalized needs of different machinery industries；

The product is more practical, and technology helps enterprises double their wealth。

Linear module of detection equipment Recommended Application Models for Selection

For more cases and solutions of linear modules, please contact DGE Module Brother for more information

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