Dingge DGE synchronous belt linear module: an efficiency engine for the logistics robot industry

In today's rapidly evolving intelligent logistics system, the linear motion module, as the core transmission component of automation equipment, directly determines the positioning accuracy, handling efficiency, and system stability of logistics robots. Among numerous technical solutions, the DGE series synchronous belt linear module launched by Dingge Automation is becoming a widely favored solution in the field of logistics automation due to its unique design concept and engineering performance

1、Core Performance Advantage: Tailored for Logistics Scenarios

• Long travel capability：The effective stroke of DGE-60-TB-EG module can reach 6000mm, and DGE-25-TB-EG also supports 4000mm stroke, easily covering the operation range from small sorting tables to large storage shelves。

• motion speed：The synchronous belt drive enables the module speed to reach 5000mm/s (DGE-60) and 3000mm/s (DGE-25), which is 3-5 times faster than traditional ball screw modules (usually only 500-1000mm/s), significantly shortening the single operation cycle of logistics robots

• load adaptability：Horizontal load capacity covers 25kg (DGE-25) to 60kg (DGE-60)，Can stably transport typical logistics vehicles such as small and medium-sized packages, turnover boxes, etc

• Dynamic response performance：Thanks to the low inertia synchronous belt transmission system, the acceleration and deceleration time is only 200 milliseconds，Enable robots to maintain a smooth operational rhythm in high-frequency start stop logistics scenarios

2、cost performance：Reduce costs and increase efficiency for logistics equipment manufacturers

Purchase cost advantage：As a source manufacturer, Dingge adopts a direct sales model, eliminating the need for intermediate premium links。The synchronous belt scheme itself reduces the cost of screw modules with the same load by about 20% -30%, and is usually 2-3 times more expensive than linear motor modules (direct drive technology scheme）Significant price advantage

Maintenance and usage cost optimization：The maintenance cost of synchronous belt transmission system is significantly lower than that of screw: supporting belt tension adjustment，No need to regularly replace the screw nut; The lubrication cycle is as long as replenishing grease every 100 kilometers of operation，Reduce equipment downtime; Standard configuration includes core components such as German Michelin synchronous belt and silver guide rail，Ensure equipment lifespan of up to 3-5 years

   Fast delivery and service guarantee：Standard products delivered within 7-15 working days，Non standard customized production scheduled within 24 hours；Provide industry wide 396 day warranty and lifetime maintenance，Reduce post operation and maintenance risks for users

3、Horizontal technical comparison：Why synchronous belt modules lead logistics applications

To clearly understand the positioning of DGE synchronous belt module, it is necessary to examine it in the mainstream technical coordinate system of the industry：

By comparison, it can be seen that the DGE synchronous belt module isSpeed, travel length, and overall costReached a balance point，Although its ± 0.1mm repeated positioning accuracySlightly inferior to the screw module（±0.02mm），However, the precision requirements for logistics robots are usually lower than those for semiconductors or medical equipment, and are more focused onSystem throughput and reliability。Although linear motor modules have performance, their high cost makes it difficult to apply them on a large scale in the logistics industry

4、Analysis of Logistics Application Scenarios

Dingge DGE synchronous belt module has demonstrated value in multiple key logistics links：

• High speed sorting system：At the express distribution center, a Cartesian robot equipped with DGE-60 module can operate at a speed of 5000mm/s2Moving back and forth on a 6-meter track, combined with a visual system to achieve parcel sorting of over 60 items per minute。

• Warehouse handling robot：The AGV is equipped with a DGE-25 module to form a telescopic fork mechanism, with a 4000mm travel that allows it to access goods deep into the shelves. The synchronous belt characteristics adapt to the vibration conditions caused by frequent extension and contraction。

• Packaging and palletizing workstation：Multiple DGE-60 modules form a gantry style robotic arm, with a stable horizontal load capacity of 60kg, capable of handling whole boxes of goods and completing high-speed stacking。

• Automated three-dimensional warehouse：As a positioning module on the inbound and outbound conveyor lines, it achieves precise positioning of pallets (accuracy ± 0.1mm) with a significantly lower error rate than pneumatic locators

Attention should be paid in actual deployment: When installing vertically (Z-axis), the load should be carefully evaluated, and the load for synchronous belt drive vertical use should be strictly controlled within the rated range（As DGE-25 weighs only 5kg）；Extra long travel requires setting a speed attenuation curve to avoid resonance；It is recommended to replenish lubricating grease every 100km of operation to maintain its lifespan

Conclusion：Optimization of Transmission for Logistics Automation

In the field of logistics automation where efficiency is king, Dingge DGE synchronous belt linear module provides equipment manufacturers with competitive technological options by balancing speed, length, and cost in three dimensions. Its essence lies in engineering trade-offs - exchanging moderate accuracy for speed and travel, and avoiding the premium of solutions with mature synchronous belt technology - directly addressing the core pain points of large-scale applications in the logistics industry. As e-commerce logistics evolves towards "minute level response", the DGE series modules with innate speed genes will continue to empower intelligent logistics equipment to break through efficiency boundaries and reshape the productivity map of warehousing and sorting