Dingge DGE Synchronous Belt Linear Module: A New Benchmark for High-Speed Transmission in the Printing Industry

Hits： Time：2025-07-31 10:57:26 Author：dingge

In the wave of the printing industry's transition toward intelligence and high efficiency, the performance of transmission systems directly impacts equipment precision and productivity. With its high-speed motion, long-stroke adaptability, and cost-effectiveness, the Dingge DGE synchronous belt linear module is becoming the core transmission unit for upgrading printing equipment, driving technological innovation across the entire chain from label application to large-format printing

1、Core technological advantages：Match printing process requirements

1. High speed response and long-range capability

Peak speed reaches 5000mm/s，The acceleration is completed within 0.2 seconds, far exceeding the ball screw module (usually ≤ 500mm/s). This feature significantly improves the cycle efficiency of printing equipment, such as the rapid positioning and bonding of labels in adhesive labeling machines, which increases production line efficiency by more than 30%

Effective travel coverage 100-3000mm，Support cross regional movement of large format printing equipment. In corrugated box printing equipment, the cleaning bristles can be driven to complete high-speed dust removal of the entire paper surface, avoiding blurry printing marks

2. Adaptability and stability of clean environment

Fully enclosed structure with stainless steel dust prevention system to block ink and dust from entering the transmission core, with a cleanroom rating of ISO Class 5-6 (100-1000)

Lightweight aluminum alloy profiles (such as DGE-40-ZR profiles 64 × 64mm) combined with high rigidity guide rails reduce vibration during high-speed reciprocating motion, ensuring the overlay accuracy error of color printing is ≤± 0.1mm

3. Flexible integration and low maintenance design

Supports multi axis expansion and quick installation of T-slots, can be combined into XYZ three-axis platforms, suitable for scraper control systems of screen printing machines or multi station movement of UV curing machines

Inject grease every 100km of operationThe maintenance requirements of the ball screw module reduce downtime by 60% compared to the frequent lubrication requirements of the ball screw module

2、Analysis of Application Scenarios in the Printing Industry

Application device	Functional role	Performance improvement points
Adhesive Labeling Machine	Drive the high-speed positioning of the sticker head	Label position error ≤ 0.1mm, speed 5m/s
screen printing machine	Control the reciprocating motion of the ink scraper blade	Improve the uniformity of ink scraping pressure by 25%
Corrugated cardboard box marking device	Drive cleaning brush high-frequency dust removal	Surface impurity removal rate of 98%
Large format inkjet printing machine	Carrying inkjet heads for long-distance movement	Maintain a speed of 5m/s within a 6m travel distance

3、comparative analysis：Why is it the preferred choice for printing equipment？

Compared to other transmission schemes, DGE synchronous belt module has significant advantages in printing scenes：

comparative dimension	Dingge synchronous belt module	Ball screw module	Gear rack module
speed	5m/s	0.1m/s	3m/s
Long journey economy	3000mm cost controllable	>1000mm Cost surge 50%	Customization required, long delivery cycle
Maintain complexity	Low (manual grease injection)	High (regularly calibrated preload)	Medium (requires lubrication of the rack)
environmental adaptability	Dustproof seal, resistant to ink corrosion	Easy to be invaded by dust	Open structure requires additional protection

Balance between accuracy and speed：The ball screw module (such as DGE-25-SP-MG) has a positioning accuracy of ± 0.02mm, but its accuracy fluctuates due to thermal deformation during a stroke of more than 2m. Synchronous belt module meets 90% printing process requirements with an accuracy of ± 0.1mm, while increasing speed by 10 times

life insurance：use German brand synchronous belt+NSK bearing，The lifespan is 3-5 years (8 hours of daily operation), which is twice as long as domestic belt modules

4、Cost effectiveness analysis：Equipment manufacturers' cost reduction and efficiency enhancement tools

1. Direct cost optimization

The manufacturer's direct sales model reduces the intermediate premium, which is 20% -30% lower than the price of Japanese brands. Taking the DGE-40-ZR module as an example, the cost of the 2-meter stroke model is only 65% of the ball screw solution

Modular design reduces integration time，Shorten equipment assembly cycle by 40%, accelerate delivery

2. High reliability guarantee

The core components are adoptedThe combination of silver guide rail, TBI screw, NSK bearing head supply chain reduces the failure rate by 90% compared to miscellaneous brands。
Warranty period of 396 days，Far exceeding the industry standard of 12 months and supporting customized delivery of non-standard itineraries within 7-15 days

3. Energy consumption and maintenance advantages

Transmission efficiency reaches 98%, saving 15% energy compared to gear rack modules，Lubrication free design reduces the risk of ink contamination and meets the hygiene requirements for food packaging printing

5、summary：The driving force behind the innovation of printing transmission technology

Dingge DGE synchronous belt linear module passes throughHigh speed, long travel adaptability, and modular design，Solved the contradiction between efficiency and cost in printing equipment. Its technical features match the core requirements of labeling, screen printing, large format printing, and other scenariosCost advantages brought by domestic supply chain integration，Further accelerating the popularization among small and medium-sized equipment manufacturers

In the future, with the development of digital printing towards ultra large formats, the demand for modules with a stroke of over 6000mm will increase. Dingge has achieved technological reserves in the DGE-60 model, continuously promoting the evolution of the printing industry towards "higher speed and lower cost". When industry competition focuses on millisecond level beat optimization, Dingge's transmission solution is becoming an indispensable "efficiency engine" for equipment manufacturers

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